Resilient bug-sized robots keep flying even after wing damage

Aerial robots, on the other hand, are not so resilient. Poke holes in the robot's wing motors or chop off part of its propellor, and odds are pretty good it will be grounded.

Inspired by the hardiness of bumblebees, MIT researchers have developed repair techniques that enable a bug-sized aerial robot to sustain severe damage to the actuators, or artificial muscles, that power its wings—but to still fly effectively.

They optimized these artificial muscles so the robot can better isolate defects and overcome minor damage, like in the actuator. In addition, they demonstrated a novel laser repair method that can help the robot recover from severe damage, such as a fire that scorches the device.

Using their techniques, a damaged robot could maintain flight-level performance after one of its artificial muscles was jabbed by 10 needles, and the actuator was still able to operate after a large hole was burnt into it. Their repair methods enabled a robot to keep flying even after the researchers cut off 20% of its wing tip.

This could make swarms of tiny robots better able to perform tasks in tough environments, like conducting a search mission through a collapsing building or dense forest.

"We spent a lot of time understanding the dynamics of soft, artificial muscles and, through both a new fabrication method and a new understanding, we can show a level of resilience to damage that is comparable to insects. We're very excited about this. But the insects are still superior to us, in the sense that they can lose up to 40% of their wing and still fly. We still have some catch-up work to do," says Kevin Chen, the D. Reid Weedon, Jr. Assistant Professor in the Department of Electrical Engineering and Computer Science (EECS), the head of the Soft and Micro Robotics Laboratory in the Research Laboratory of Electronics (RLE), and the senior author of the paper published in Science Robotics on these latest advances.

The insect-scale aerial robot and its actuators. Credit: Photography and art by Julian Kamzol and Sampson Wilcox

The insect-scale aerial robot and its actuators. Credit: Yi-Hsuan Hsiao

Credit: Suhan Kim, Yufeng Chen

Credit: Suhan Kim, Yufeng Chen