Propeller advance paves way for quiet, efficient electric aviation

Electrification is seen as having an important role to play in the fossil-free aviation of tomorrow. But electric aviation is battling a trade-off dilemma: the more energy-efficient an electric aircraft is, the noisier it gets. Now, researchers at Chalmers University of Technology, Sweden, have developed a propeller design optimization method that paves the way for quiet, efficient electric aviation.

In recent years, electrification has been described as having an important role in reducing emissions from future aviation. Due to the challenges posed by longer ranges, interest is chiefly focused on electric propeller planes covering shorter distances. Propellers connected to electric motors are considered the most efficient propulsion system for regional and domestic flights.

But while airplanes are electric, propellers cause another kind of emission—noise. The noise from the propeller blades wouldn't just disturb air passengers. Future electric aircraft will need to fly at relatively low altitudes, with noise disturbance reaching residential areas and animal life.

Battling a trade-off dilemma

This is where the research community faces a dilemma. The ambition of developing electric aircraft that are both quiet and energy-efficient is somewhat thwarted by a trade-off problem.

"We can see that the more blades a propeller has, the lower the noise emissions. But with fewer blades, propulsion becomes more efficient and the electric aircraft can fly for longer. In that sense, there is a trade-off between energy efficiency and noise. This is something of an obstacle for electric aircrafts that are both quiet and efficient," explains Hua-Dong Yao, associate professor and researcher in fluid dynamics and marine technology at Chalmers University of Technology.

An optimized design for quiet and efficient propellers

But now, Hua-Dong Yao and his research colleagues may be one step closer to a solution. They have succeeded in isolating and exploring the noise that occurs at the tip of the propeller blades, or "tip vortices," a known but less well-explored source of noise. In isolating this noise, the researchers were able to fully understand its role in relation to other noise sources generated by propeller blades. By adjusting a range of propeller parameters, such as pitch angle, chord length and number of blades, the team found a way to optimize the propeller design and even out the trade-off effect between efficiency and noise.

The method, described in the study published in the journal Aerospace, can now be used in the design process of quieter propellers for future electric aircraft.

"Modern aircraft propellers usually have two to four blades, but we've found that by using six blades designed using our optimization framework, you can develop a propeller that's both relatively efficient and quiet. The propeller achieves a noise reduction of up to 5-8 dBA with only a 3.5 percent thrust penalty, compared to a propeller with three blades. That's comparable to the noise reduction of someone going from speaking in a normal conversation voice to the sound you would perceive in a quiet room," says Hua-Dong Yao.

A-weighted decibel (dBA or dB(A)) is an expression of the relative loudness of sounds as perceived by the human ear. A-weighting gives more value to frequencies in the mid-range of human hearing and less value to frequencies at the edges as compared to a flat audio decibel measurement. A-weighting is the standard for determining hearing damage and noise pollution.