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Using artificial intelligence to design innovative materials

Using artificial intelligence to design innovative materials
Combinations of AI and physics-based models for the simulation of compositionally complex materials. a, Example case where a limited number of sample data (black dots) from an underlying physical phenomenon (dashed line) are used to train an artificial neural network model. The model can be trained only on the data (gray solid line) or in a hybrid method with the data and aspects of the underlying physical laws (yellow solid line). The accuracy of the purely data-driven model is confined to regions where sufficient data were available for training, whereas the physics-based model is more reliable also outside of trained regions. b, Schematic diagram of the physics- and data-loss landscapes for a complex artificial neural network designed to surrogate a complex dataset. As the data are complex, the landscape of data loss (gray surface) on which the training process is taking place is also complex. The physical models that are typically included in the physics-based artificial neural network are typically a simplified description of the system, with a simpler loss landscape (yellow surface). A purely data-driven model trained solely on the gray surface may become trapped at a local minimum. A physics-based machine learning model that is trained on both loss landscapes is expected to find the global minimum of the loss landscape easier, as the optimization force from the physics loss is preventing the system from getting trapped in unphysical local minima. c, Schematic ternary phase diagram, where the strategy outlined in a and b has been implemented for the case of compositionally complex materials. In reality, such phase diagrams do not consist of three components, as shown here for the sake of simplicity, but may have up to ten and more axes. T, temperature. Credit: Nature Computational Science (2023). DOI: 10.1038/s43588-023-00412-7

Advanced materials become increasingly complex due to the high requirements they have to fulfill regarding sustainability and applicability. Dierk Raabe and colleagues reviewed the use of artificial intelligence in materials science and the untapped spaces it opens if combined with physics-based simulations. Compared to traditional simulation methods AI has several advantages and will play a crucial role for material sciences in the future.

Advanced materials are urgently needed for everyday life, be it in , mobility, infrastructure, green energy or medicine. However, traditional ways of discovering and exploring new materials encounter limits due to the complexity of chemical compositions, structures and targeted properties. Moreover, new materials should not only enable novel applications, but also include sustainable ways of producing, using and recycling them.

Researchers from the Max-Planck-Institut für Eisenforschung (MPIE) have reviewed the status of physics-based modeling and discuss how combining these approaches with artificial intelligence can open as-yet untapped spaces for the design of complex materials. They have published their perspective in the journal Nature Computational Science.

Combining physics-based approaches with artificial intelligence

To meet the demands of technological and environmental challenges, ever more demanding and multifold material properties have to be considered, which creates alloys more complex in terms of composition, synthesis, processing and recycling. Changes in these parameters entail changes in their microstructure, which directly impacts the material's properties. Computational materials design approaches play a crucial role here.

"Our means of designing new materials rely today exclusively on physics-based simulations and experiments. This approach can experience certain limits when it comes to the quantitative prediction of high-dimensional phase equilibria and particularly to the resulting non-equilibrium microstructures and properties. Moreover, many microstructure- and property-related models use simplified approximations and rely on a large number of variables. However, the question remains if and how these degrees of freedom are still capable of covering the material's complexity," explains Professor Dierk Raabe, director at MPIE and first author of the publication.

The paper compares physics-based simulations, like and ab initio simulations, with descriptor-based modeling and advanced artificial intelligence approaches. While physics-based simulations are often too costly to predict with complex compositions, the use of artificial intelligence (AI) has several advantages.

"AI is capable of automatically extracting thermodynamic and microstructural features from large data sets obtained from electronic, atomistic and continuum simulations with high predictive power," says Professor Jörg Neugebauer, director at MPIE and co-author of the publication.

Enhancing machine learning with large data sets

As the predictive power of artificial intelligence depends on the availability of , ways of overcoming this obstacle are needed. One possibility is to use active learning cycles, where machine learning models are trained with initially small subsets of labeled data. The model's predictions are then screened by a labeling unit that feeds high quality data back into the pool of labeled records and the machine learning model is run again. This step-by-step approach leads to a final high-quality data set usable for accurate predictions.

There are still many open questions for the use of artificial intelligence in : How to handle sparse and noisy data. How to consider interesting outliers or "misfits." How to implement unwanted elemental intrusion from synthesis or recycling. However, when it comes to designing compositionally complex alloys, will play a more important role in the near future, especially with the development of algorithms, and the availability of high-quality material datasets and high-performance computing resources.

More information: Dierk Raabe et al, Accelerating the design of compositionally complex materials via physics-informed artificial intelligence, Nature Computational Science (2023). DOI: 10.1038/s43588-023-00412-7

Journal information: Nature Computational Science
Provided by Max Planck Society
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